Boysen sets standards

in production

We aim for perfect production processes with consistent improvements in flexibility, automation and rationalisation. This enables us to meet automotive manufacturers' demands for increasingly small batch sizes and an increasingly wide range of variations. Thanks to our in-depth process knowledge and the use of the very latest production methods, we develop a dedicated solution for every technical production challenge.

 

Boysen has won several awards for this commitment - including the Supplier Innovation Award 2013 from the BMW Group in the Quality category. This was reward for the development of a complex system for production of rear mufflers. The fully automatic production line integrates all welding processes, including calibration of the system and leak testing on the finished silencers.

Production milestones

  1. Battery case production including laser hybrid welding, friction stir welding, spot and stud welding, fully automated gluing and milling processes, cathodic dip painting, powder coating and PVC coating

  2. Fully automated assembly line for exhaust gas flaps

  3. High-speed milling centre for machining components (speed up to 150m/min; acceleration up to 15 m/s²)

  4. Fully automated production line for complete exhaust systems of truck and off-highway applications  · Dress-up assembly line of electronics and vehicle components · Realtime process monitoring by digital control station

  5. Combined laser process for welding threaded bushes

    Fully automated laser cell for the production of plate evaporators

  6. Fully automatic truck SCR production line

  7. CNC sheet metal forming centre

  8. Fully automatic production line for wound silencers

  9. Roller burnishing technology

    Plasma welding technology for silencers and automated weld seam monitoring

  10. CNC trim production

    Laser welded exhaust flap

  11. Catalytic converter winding technology

    Fully automatic optical gauging of components

  12. Fully automatic packing technology for catalytic converters

  13. Soldering technology

  14. Tailored pipes using laser technology

    Offline programming of welding robots

  15. Laser welding technology for manifolds and silencers

  16. Short pipe manufacture with laser technology

  17. Internal high pressure technology

    Transfer multiple die presses

  18. Pipe manufacture with HF technology

  19. Robot welding technology

Products
Development
Testing
Logistics