We aim for perfect production processes with consistent improvements in flexibility, automation and rationalisation. This enables us to meet automotive manufacturers' demands for increasingly small batch sizes and an increasingly wide range of variations. Thanks to our in-depth process knowledge and the use of the very latest production methods, we develop a dedicated solution for every technical production challenge.
Boysen has won several awards for this commitment - including the Supplier Innovation Award 2013 from the BMW Group in the Quality category. This was reward for the development of a complex system for production of rear mufflers. The fully automatic production line integrates all welding processes, including calibration of the system and leak testing on the finished silencers.
Fully automated assembly line for exhaust gas flaps
High-speed milling centre for machining components (speed up to 150m/min; acceleration up to 15 m/s²)
Fully automated production line for complete exhaust systems of truck and off-highway applications · Dress-up assembly line of electronics and vehicle components · Realtime process monitoring by digital control station
Combined laser process for welding threaded bushes
Fully automated laser cell for the production of plate evaporators
Fully automatic truck SCR production line
CNC sheet metal forming centre
Fully automatic production line for wound silencers
Roller burnishing technology
Plasma welding technology for silencers and automated weld seam monitoring
CNC trim production
Laser welded exhaust flap
Catalytic converter winding technology
Fully automatic optical gauging of components
Fully automatic packing technology for catalytic converters
Soldering technology
Tailored pipes using laser technology
Offline programming of welding robots
Laser welding technology for manifolds and silencers
Short pipe manufacture with laser technology
Internal high pressure technology
Transfer multiple die presses
Pipe manufacture with HF technology
Robot welding technology