Boysen sets standards

in production

We aim for perfect production processes with consistent improvements in flexibility, automation and rationalisation. This enables us to meet automotive manufacturers' demands for increasingly small batch sizes and an increasingly wide range of variations. Thanks to our in-depth process knowledge and the use of the very latest production methods, we develop a dedicated solution for every technical production challenge.

 

Boysen has won several awards for this commitment - including the Supplier Innovation Award 2013 from the BMW Group in the Quality category. This was reward for the development of a complex system for production of rear mufflers. The fully automatic production line integrates all welding processes, including calibration of the system and leak testing on the finished silencers.

Production milestones

2018

Combined laser process for welding threaded bushes

Fully automated laser cell for the production of plate evaporators

2012

Fully automatic truck SCR production line

2011

CNC sheet metal forming centre

2010

Fully automatic production line for wound silencers

2007

Roller burnishing technology

Plasma welding technology for silencers and automated weld seam monitoring

2006

CNC trim production

Laser welded exhaust flap

2005

Catalytic converter winding technology

Fully automatic optical gauging of components

2004

Fully automatic packing technology for catalytic converters

2003

Soldering technology

2002

Tailored pipes using laser technology

Offline programming of welding robots

2000

Laser welding technology for manifolds and silencers

1998

Short pipe manufacture with laser technology

1994

Internal high pressure technology

Transfer multiple die presses

1984

Pipe manufacture with HF technology

1981

Robot welding technology